Gipfel Engineering

,

Stationary Spring Configuration

Product Overview; 

The LS810 is a robust, self-contained single cartridge mechanical seal engineered specifically for reliable operation in abrasive, solids-laden, and corrosive process environments. Featuring a hydraulically balanced, multi-spring pusher design with a stationary spring configuration, this seal is optimized for light slurries containing up to 10% solids by weight. By isolating the spring mechanism from the process fluid, the LS810 effectively eliminates clogging, solids accumulation, and spring hang-up. Designed to operate without the need for an external flush, process bypass, or water-based cooling, it prevents product dilution while significantly reducing water consumption and operational costs—delivering a highly sustainable, water-efficient sealing solution for the harshest industrial environments. 

 

Technical Key Features; 

  • Bi-directional operation: Seals operate irrespective of shaft rotation direction, reducing stocking complexity. 
  • Hard-faced seal combinations: Abrasion-resistant face materials extend service life in abrasive slurry environments. 
  • Metric and inch sizes available: Offers global compatibility and easy retrofit across international equipment standards. 
  • Optimized for light slurries: Engineered for light slurries up to ~10% solids by weight and low-to-moderate abrasiveness (application-dependent). 
  • Water-saving design: Eliminates need for continuous water flush in most applications, supporting plant sustainability and reduced operating costs. 
  • Reliable under transient conditions: Maintains sealing performance during pressure fluctuations, intermittent dry-running, and variable solids loadings (case-dependent). 
  • Hydraulically line-to-line balanced geometry: Minimizes net hydraulic face loading, reduces wear and heat generation, and improves stability under fluctuating pressure and flow. 
  • Cartridge and semi-cartridge options: Factory-assembled, pressure-tested cartridge units simplify installation, ensure correct alignment, minimize field errors, and shorten downtime. 
  • Quick installation and easy serviceability: Modular cartridge design allows fast removal and replacement, lowering mean time to repair and life-cycle maintenance costs. 
  • Multiple-spring, stationary arrangement: Multi-spring design with springs isolated from the process fluid ensures uniform face loading, prevents clogging, and reduces spring hang-up. 
  • Heavy-duty, erosion-resistant profile: Smooth internal geometry and robust materials reduce turbulence, solids ingress, and abrasive erosion in crystallizing, viscous, or erosive fluids. 
  • Flush-free and quench-free operation: Designed to run without external flush, quench, or cooling water in most slurry services, eliminating product dilution and reducing water consumption. 
  • Broad equipment compatibility: Suitable for slurry pumps, agitators, mixers, reactors, and other rotary process equipment in mining, mineral processing, chemical, fertilizer, pulp & paper, and wastewater applications. 

 

Service Overview; 

Parameter  Value 
Equipment  Slurry Pumps, Agitators, Mixers, Reactors, Rotary Equipment 
Fluid  Abrasive Slurries, Crystallizing Fluids, Molasses, Tailings, Chemical Media 
Service Nature  Abrasive, Corrosive, Solids-Handling, Viscous & Crystallizing 
Operating Mode  Continuous & Intermittent Industrial Duty 

 

 

Specifications; 

Specification  Min  Max  Typical / Notes 
Shaft Size  20 mm (0.750”)  300 mm (12.000”)  Metric & inch sizes available 
Pressure  Vacuum  12 bars (174 psi)  Depending on seal arrangement 
Temperature  -20°C (-4°F)  +120°C (+248°F)  Based on elastomer selection 
Speed  —  2900 RPM  Application dependent 
Seal Design  —  —  Single, balanced slurry seal 
Spring Type  —  —  Stationary non-clogging spring configuration 

 

Materials; 

Component  Standard Material  Optional Material  Comment 
Seal Faces  Silicon Carbide / Carbon  Tungsten Carbide / Silicon Carbide  Abrasion-resistant face combinations 
Elastomers  FKM (Viton)  EPDM / PTFE / FEP Encapsulated  Chemical compatibility dependent 
Metal Parts  SS 316  Duplex SS / Hastelloy / Alloy 20 / Titanium  Corrosion resistance enhancement 
Springs  SS 316  Hastelloy Alloy  Isolated from slurry media 

 

Applications; 

  • Dyeing Industry 
  • Pulp & Paper Processing 
  • Thermal & Power Plants 
  • Coal & Iron Ore Processing 
  • Fertilizer & Chemical Plants 
  • Mining & Mineral Processing 
  • Food, Sugar & Distillery Plants 
  • Alumina & Uranium Processing 
  • Oil & Petrochemical Processing 
  • Waste Water Treatment Systems 
  • Offshore Sand/Gravel Oil Extraction 
  • Gold, Copper, Zinc & Nickel Refining 
  • Potash, Pigment & Phosphate Plants 
  • Pharmaceutical & Solvent Industries 
  • Steel Making & Synthetic Rutile Plants 
  • Crystallization & Slurry Transfer Duties 
  • Wet Cement & Tailings Disposal Systems 
  • Flue Gas Desulphurization (FGD) Systems 
  • Mixers, Agitators & Other Rotary Equipment 

 

Operating Limits; 

Parameter  Value 
Pressure  Up to 12 bars (174 psi) 
Temperature  -20°C to +120°C (-4°F to +248°F) 
Speed  Up to 2900 RPM 
Size Range  20 mm to 300 mm (0.750” to 12.000”) 
Solid Content  10% by weight 
Particle Size  1,000 Microns Maximum 
Particle Hardness  4 Mohs Maximum 

 

What Our Clients Say
5 reviews